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1047139

Howler Stock VGT Turbo Kit Dodge 5.9L Cummins 2003-2007

Regular price $3,914.95
Sale price $3,914.95 Regular price



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Features

  • 450hp-575hp towing trucks we suggest the 1047139 kit stock HE351VE turbo paired with stock or 60hp injectors
  • 575hp-675hp trucks we suggest the 1047140 kit with Screamer turbo paired with 90-120hp injectors and a R900 CP3 pump
  • Integrated exhaust brake control with included toggle switch
  • Thick-walled exhaust manifold included
  • VSR high speed balanced
  • Plug & Play VGT controller kit with wiring harness
  • Control module monitors sensor inputs and controls vanes for optimal spool up
  • Turbocharger wheel speed control prevents overspeed
  • Commanded boost based on throttle position to maximize cruising fuel economy
  • Built in safety defaults the vanes open if erroneous sensor data received
  • Kit includes all necessary hardware to install
  • Factory looking fit and finish
  • Does not need OBD port connection
  • No core charge

About This Product

Considering a replacement turbo or exhaust brake? Get both with the BD Howler VGT kit for common rail Dodge 5.9L trucks. Enjoy the drivability a modern VGT turbo has offer. Strong exhaust brake rivals butterfly valve type brakes and generates up to 65psi EBP across a wide rpm band. Comes with full install kit including turbo, BD manifold, plug and play controller kit, and all necessary fittings for a straightforward installation.

Warranty & Notes

Install Time

INSTALL TIME

  • 5 Hours

Warranty

WARRANTY

Parts

  • 12-Months
  • 12,000 Miles

Notes

NOTE

  • 2003 to 2004 model year (305HP output) Dodge Ram 2500/3500 with HY35 turbocharger will require a 2004.5-2007 style aftermarket downpipe such as Flo Pro part number 20811
  • 2003 to 2005 automatic transmissions require PN: 1047137 for proper installation
  • 2003-2005 pick-ups do not maintain torque converter lockup on deceleration - suggest 1030395 Torqloc to improve exhaust brake performance
  • Not for sale on licensed California vehicles
Howler Stock VGT Turbo Kit Dodge 5.9L Cummins 2003-2007

$3,914.95

  • 5 stars: 3 (60%)
  • 4 stars: 2 (40%)
  • 3 stars: 0 (0%)
  • 2 stars: 0 (0%)
  • 1 star: 0 (0%)
C
Cory Tate
2004 Dodge Ram 2500 5.9 turbo upgrade

The BD howler Stock VGT turbo kit is an awesome upgrade to the stock turbo that came with the truck. Seems very well made. Highly recommend it! Fun to drive and sounds great!

L
Larry Krolak
Massive improvement to engine performance.

My 2006 dodge ram 5.9l cummins has about 325,000 miles on it and all stock. I have been slowly fixing some of the issues with the cummins engine, and it was time to move to the turbocharger. But I also wanted an engine brake to keep from going through brake pads on mountains. This is the only package with all in one. The turbo spools up quicker, and now there isn't any black smoke at acceleration. All of the parts are high quality. At startup it sounds like a jet engine when it's cold (with the engine brake switch on). The engine brake does a great job and slows down to about 45 mph. One thing I wish the kit had included was the turbocharger supply line (I would have paid more to have this included). Mine snapped. Everything worked at startup and is still working great. Installation instructions are very detailed, and I would highly suggest printing them in color.
Here are some hints for installation:
-Drain the coolant first! Instructions don't mention this at the beginning.
-If your engine has miles like mine, then you know original parts seize/break when removing. Make sure you have an easy out before you start. The allen keyed engine plug that you remove for the engine coolant connection rounded out on me. I had to drill it out and use an easy out. Use grease on the drill bit tip to minimize metal shavings from entering the engine (remove grease and shavings often).
-Do not hook up the exhaust pipe or elbow/adapter until the exhaust header is bolted up and the turbocharger is bolted to the exhaust header.
-I have an automatic transmission and a 5 inch exhaust. I had to loosen the exhaust clamps and modify the exhaust hanger mount to the transmission bellhousing in order to line up with the turbo.
-You're going to need crows foot wrenches/sockets to torque the turbo mounting nuts.
-It took me a while to get the turbo oil drain line bolted to the turbo because of the engine mount. One bolt can be installed from the rear side of the engine mount, and the other from the front of the engine mount.
I am still getting used to turbo. But the engine warms up quicker, the turbo spools up faster, plenty of air is supplied for complete combustion at all loads, and the exhaust brake works great. The exhaust brake is pretty loud and sounds like fireworks as the turbo winds down. I would highly recommend this package for an upgrade that doesn't require any tuning. I had a blast testing the acceleration and exhaust brake for a day (I had to verify everything works!). My next step is to purchase +60 horsepower injectors. Thanks BD Diesel for the high quality turbo upgrade and great instructions!

D
Dan N
Howler Stock 5.9l VGT Turbo Kit

This is a must do… was blown away with the increase in power and exhaust brake is amazing. Wish I would have done this mod sooner!

M
Mike H
Fantastic Exhaust Brakes Installed by Cameron at Utah Diesel Center in Utah

I have a 2005 3500 SB Crew Cab (Purchased new. Clean one owner,) with a 6spd manual and what is called a HO or High Output engine that was only sold with the manual trans. I wanted really good exhaust brakes and this was the purchase to do it. Now look at the review from Joseph T below. His comments on the P0299 error code for under boost apply ONLY when I am running my cruise control. It didn't take me long to figure out that every time I hit Cancel on the Cruise controls, I threw this code and went in to Limp mode. I learned using Cruise was not going to work. Joseph T's notes below explain this is. I do have a programmer but seldom use it. So I will start using it and see if it keeps the Limp mode gremlin away. Then during the winter the Exhaust brakes quit working entirely until late Spring. Temperature related? I don't know so two years later they warrantied the module and sent me another. Note, I drive about 3000-4000 a year on this truck. 2005 with 64k miles when it was installed. I just hit 68k last month (June 2022) so miles should not be an issue with the control module. However you have to love them for replacing a module, free. The only downside is the knowledge of the under boost code, needing a controller, and no no on the Cruise, should be better documented upfront so I didn't have to take my truck in three times to get it fixed. So know this going in and I promise you will love this Howler Kit! These guys are great to work with and really stand behind their products! As does Utah Diesel Center in PG Utah.

J
Joseph Thompson
Great pros. Some cons

First of all this has been the best thing I have done to my 06. Response and power are much better and towing is great. I really do love how much this turbo has done for my truck. Something I was not happy about was before I purchased I was told by a BD salesperson this kit would be great for a bone stock truck, not the case at all. Stock truck does not give enough fuel to spool this thing and when it finally does it makes to much boost and the truck throws an overboost code, that code cuts fuel then that throws an underboost code and your in limp mode pretty much. Was pretty disappointed. Then I called BD tech support and that person was mad I was told it would work on a stock truck. Either way got a programmer and all that is solved. Truck runs great. The only big down side is you lose cruise control essentially. The turbo veins use the throttle position to figure out where they need to be, when you set the cruise the turbo sees no throttle input and the turbo opens up and the truck has a hard time spooling so then exhaust temps rise, especially in the mountains. Not a big problem in the flat lands running empty, but with a load or even in the mountains empty cruise control is gone. Just be aware of those things and you will not regret this kit.