ENGINE PACKAGE DODGE RAM 2500/3500 5.9L CUMMINS 2004.5-2007

LONG BLOCK

• Comprehensive Inspection: Each engine is disassembled, crack checked, inspected, and all threaded holes are tapped, blasted, and cleaned before machining.
• Precision Machining: CNC blueprinted, bored, honed, and deck surfaced. Each crankshaft is checked for straightness and size and repaired as needed.
• Thorough Cleaning: Blocks are meticulously cleaned and inspected to ensure the highest quality. Bearing clearances, piston-to-wall clearance, piston protrusion, deck, and hone surfaces are all measured. All pistons and rods are double-checked for proper spec, and ring gaps are corrected as needed.
• Controlled Assembly: Assembled in a clean room by skilled technicians, ensuring top quality.
• High-Precision Cylinder Head: Disassembled, crack-checked, with stock seats replaced by heavy-duty valve seats. CNC high-precision valve job performed with Newen seat and guide machine. Cleaned, inspected, assembled, and pressure-checked.
• Every long block assembled with quality ARP 2000 studs for a reliable head to block seal.

MANIFOLD

• Two-piece high silicon ductile iron to withstand extreme exhaust gas temperatures.
• Grade 10.9, black oxide-coated bolts, and spacers.
• Pre-drilled for pyrometer probes.
• SEMA Certification No. SC-BDD01-0078

TURBOCHARGER

• Wastegate preset for drop in functionality.
• Brand new and VSR high speed balanced for long term reliability.

HIGH PRESSURE FUEL SYSTEM

• Remanufactured by Bosch trained technicians for quality assurance.
• Remanufactured CP3 injection pump with new metering unit installed.
• Fuel injectors and CP3 pumps tested on a Bosch 815 test bench to ensure correct operation in all conditions.
• Includes BD’s OEM fit fuel lines for easy fitment and install.
• High-quality gaskets.

ALL ENGINES ALSO INCLUDE THE FOLLOWING COMPONENTS

• Fluidampr harmonic balancer.
• Turbo oil feed line and drain tube.
• New water pump and thermostat.
• New coolant temp sensor.
• New Bosch fuel rail including pressure sensor and relief valve.
• New high pressure fuel lines and injector feed tubes.
• New oil pressure switch/sensor.
• Dipstick and tube.